What are the main differences between solvent-based PU adhesive and solvent-free PU adhesive?

Sep 23, 2021

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Advantages of Solvent Based polyurethane adhesive:

• well known history of performance

• types available for all types of food packaging laminations

• can be one-part for simplicity of handling

• two-part has enhanced heat, chemical and, in some cases, bond performance

• excellent clarity

• adhesion to wide range of substrates


Disadvantages of Solvent Based polyurethane glue:

• contain volatile organic compounds (VOC), though many Hazardous Air Pollutant (HAP) free

• can be economical to costly on dried applied basis

• health and safety concerns

• fire hazard

• water of alcohol contamination will compromise cure

• rate of drying often limiting step

• takes time for cure to develop

• two-part requires proper mixing and ratio, especially in higher performance applications – chance for error


Advantages of 100 % Solids polyurethane adhesive: (sometimes called solventless, solvent free)

• little or no VOC and no HAP

• high application speeds

• very competitive on applied cost

• often lower applied weight

• adhesion to wide range of substrates

• types available for low to high demand packaging

• excellent clarity

• reduced waste of adhesive


Disadvantages of solventless polyurethane adhesive:

• need dedicated laminator to apply

• need transfer pumps for one-part

• need meter-mix-dispense pump for two-part – chance for error

• little initial bond, no shear resistance initially

• some need pre-heat to pump and apply

• takes time for bond and final cure


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